Sheet Metal & HVAC Ducting Machinery

Swagers

Manufacturers & suppliers of hand, power & battery swagers (swaging machines) for beading, wiring, crimping, jennying and necking sheet metal. New, used & reconditioned machines from 100mm to 280mm throat — the company behind those Big Red Machines.

WNS Power Swager 280mm

Looking for a swager? Also known as a swaging machine, jenny, bead roller or rotary swager, a swager beads, wires, crimps and forms edges into sheet metal — work that's central to HVAC ducting, automotive bodywork and general fabrication. This guide covers how swagers work, which rolls do what, and which model in the W. Neal Services range fits your shop — from bench hand swagers to motorised power and battery machines.

The machine behind every beaded edge

What is a Swager (Swaging Machine)?

A swager is a machine with a pair of rotating rolls (wheels) mounted on parallel shafts. Sheet metal is fed between the rolls, and as they turn, the profile machined into the rolls is pressed into the sheet — forming a bead, wire, crimp or other edge without heat or a press tool.

Because the rolls simply bolt onto the machine's shafts, one swager can perform dozens of jobs by swapping roll sets: swaging/beading for stiffening rims, wiring for turning a wire into a rolled edge, jennying/flanging for forming a lip, crimping for reducing a tube end so it slides inside the next section, and necking for tapering a tube. Hand swagers are turned by a crank; power swagers add a motor and foot pedal for faster, hands-free runs.

1
Fit the rolls
Select and fit the roll set for the profile you need.
2
Set the gap
Adjust the lower shaft to suit the sheet thickness.
3
Feed & form
Turn the sheet against the rolls, forming the profile as it feeds through.
4
Check & repeat
Run a second pass if needed to deepen the profile.
Step by step

How to swage bead/wired edge

Whether hand-cranked or power-driven, the sequence for forming a beaded or wired edge on a rolled cylinder is the same.

1
Fit the rolls
Select and bolt on the roll set matching the profile you need — swage, wire, jenny, crimp or neck.
2
Set the shaft gap
Adjust the lower shaft to suit the sheet thickness, using the precision screw adjustment.
3
Position the sheet
Feed the sheet edge between the rolls, using the fitted gauge to set how far in the profile forms.
4
Turn or run the motor
Rotate the handle (or run the power drive) to feed the sheet through, forming the profile as it turns.
5
Inspect & repeat
Check the depth of the formed profile and run further passes if needed to complete the edge.
Compatible rolls & other makes

WNS 20mm swager rolls fit our PS215 & HS215 machines and are also compatible with CMZ5, CMZ6 & CMZ6R swagers. WNS 30mm rolls fit our PS280 and are compatible with CMZ7, CMZ7R, CMZ8, CMZ8R & CMZ9R. If you already own a CMZ machine, our roll sets are a drop-in replacement — no need to buy a whole new machine.

Clearing up the jargon

Swager, jenny, bead roller or rotary swager — what's the difference?

These are almost always the same type of machine, described differently depending on trade and generation. Swager and swaging machine are the general terms; jenny or bead roller tends to describe the same rotary-roll machine used for beading car body panels; rotary swager and universal swager emphasise that one machine handles many roll profiles.

A tube reducing or pipe swager job uses crimping/necking rolls to taper a tube end for a mechanical splice into the next section — common on ducting, exhaust and chimney flue pipe. Whatever you call it, a search for a hand swager tool, a bench swager or a HVAC swager is almost always after the same machine.

A history of the rotary swage

The history of swagers

Rotary swaging machines have formed beaded, wired and crimped edges into sheet metal for well over a century, evolving from bare hand-cranked shafts into geared, motorised and now battery-powered machines — while the basic pair of profiled rolls has barely changed.

Early–mid 1900s
Hand-cranked rotary swaging
Bench-mounted machines with a bare pair of shafts let sheet metal workers fit whatever rolls a job needed — beading, wiring, jennying — and turn them by hand.
Mid 1900s
CMZ & the classic cast swager
CMZ became a recognised name in swaging machines, cast for finish and rigidity, with the CMZ5 and CMZ6 becoming the most popular hand machines sold in the UK trade.
Mid–late 1900s
Multi-roll precision machines
EDWARDS Multirolls introduced fine, lockable adjustment of the lower shaft to fit a wide variety of rollers precisely, fabricated from steel sheet with rollers in dry-type replaceable bearings.
1970s–1990s
Motorised beading & swaging
Motorised machines such as those from Frost added a braked motor unit and double footswitch for forward and reverse, running from a 415v supply through a low-voltage safety control circuit.
2000s
Bench power conversion kits
CMZ motorisation kits let existing hand machines be converted to bench power models — adding a motor control box and low-voltage foot pedal to an existing CMZ5 or CMZ6.
Today
Battery power joins the range
W. Neal Services now supplies swagers in hand, power and cordless battery form, alongside new, used and reconditioned CMZ and EDWARDS machines, all backed by UK parts and service.
From the archive

What the old manufacturers' literature said

"The precise nature of the Edwards Multirolls' design and construction allows an extremely fine horizontal adjustment to be made to the lower shaft for fitting a wide variety of rollers... Edwards Multirolls are precisely what their name implies: machines for multi-applications in sheet metal operations that require rotary action."
EDWARDS — Multirolls Brochure
"Double footswitch gives forward and reverse direction. A braked motor unit stops the machine instantly when the footswitch is released. 110 volt safety control circuit from 415 volt, 3 phase, 50 cycles supply."
Frost — Motorised Beading & Swaging Machine Brochure
"The CMZ range of swaging machines are recognized as superior machines of the finest quality... The CMZ 5 & 6 are the most popular hand machines sold, these machines can now be converted to Bench Power Models with the CMZ motorisation kit."
CMZ Brochure
Manufacturers & suppliers

The W. Neal Services swager range

From compact bench hand swagers to motorised power and cordless battery machines, our range covers every throat size and duty cycle. Each machine type below links straight into our live stock.

Compact & bench-mounted
Hand Swagers
Crank-operated bench swagers for light and occasional beading, wiring and crimping work.
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Motor & foot pedal
Power Swagers
Motorised swagers with forward/reverse foot pedal control for faster, hands-free production runs.
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Cordless
Battery Swagers
Portable battery-powered swaging/beading tools for on-site and mobile work, in leading power tool brands.
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Compatible spares
CMZ-Compatible Rolls
20mm & 30mm roll sets compatible with CMZ4 through CMZ9R swagers, sold separately.
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Interchangeable tooling
Swager Roll Sets
Swage, jenny/flange, wiring, necking, crimping, screw-in and flat rolls for our own PS215, HS215 & PS280 machines.
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Live stock
Used & Reconditioned Swagers
Inspected, reconditioned swagers from CMZ, EDWARDS and other makes as they come through stock.
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Brand new

New swagers

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New, used & reconditioned

Used & reconditioned examples

A used or reconditioned swager can be the smart buy for occasional work or a second machine on a budget. We regularly take in quality used swagers — including CMZ and EDWARDS models — inspect and recondition them, and pass them on with UK support. Examples below have sold, but similar machines come through stock regularly.

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WNS 'One Stop' Duct Manufacturing Workshop
The complete ducting line
WNS 'One Stop' Duct Manufacturing Workshop
Coil line, rollformer, bending rolls and swager in one workshop package — sheet metal in, finished beaded & wired ductwork out. See the full duct manufacturing workshop.
View the duct workshop →
Where they're used

Applications & industries

HVAC & Ducting
Beading and wiring rolled duct sections and collars for rigidity, and reducing tube ends for chimney flue and pipe splices.
Automotive & Vehicle Restoration
Jenny-rolling and beading body panels, and crimping exhaust tube for mechanical splicing.
Signage, Catering & Display
Forming decorative beaded and wired edges on sheet metal enclosures, trays and display panels.
General Fabrication
Any shop that needs to bead, wire, crimp, jenny or neck sheet metal without a press tool.
After the sale

Spare rolls, service & machinery wanted

A swager earns its keep for decades with the right roll sets on hand. We manufacture and stock swager roll sets for our own machines and CMZ4–CMZ9R compatibles, service and repair most makes of swager, and buy quality used machinery outright.

The WNS difference

Why choose W. Neal Services Ltd?

Over 45 years in the industry
Over 45 years designing, building and servicing sheet-metal machinery means we know what works on the workshop floor — and how to keep it running.
Swager rolls stocked
We manufacture and stock swager roll sets and consumables, so a worn roll never means weeks of downtime.
Extensive knowledge base
A specialist team that genuinely knows sheet metal work. Tell us what you fabricate and we will match the right throat size and roll set — no upselling.
Internationally recognised WNS brand
The Big Red Machines are known to fabricators across the UK, Europe and worldwide, with machinery supplied and shipped internationally.
Reconditioned machinery available
Fully checked used and reconditioned swagers, including CMZ and EDWARDS makes — backed by the same UK parts and service as our new range.
UK manufacturing & service
British-built machines plus on-site and in-house service & repair for swagers, bending rolls, rollformers and more.
Know the terms

Swager glossary

Swager / Swaging Machine
A machine with a pair of rotating profiled rolls that form beads, wires, crimps and other edges into sheet metal as it feeds through.
Swaging / Beading
Forming a rounded rib (bead) into sheet metal for stiffening, or as a decorative or locating feature.
Wiring
Rolling the edge of a sheet around a length of wire to form a strong, safe, rounded edge.
Jenny / Flanging
Forming a lip or flange along an edge, most associated with bench "jenny" bead rollers used in bodywork.
Crimping
Reducing the diameter of a tube end in a series of ridges so it fits inside the next section for a mechanical splice.
Necking
Tapering a tube end down to a smaller diameter, typically for pipe or ducting connections.
Ogee Roll
A roll profile that forms an S-shaped (ogee) curve, often used for decorative or drip-edge trims.
Rotary Swager
An alternative name emphasising the machine's rotating-roll action, as opposed to a press or squeeze-type tool.
Throat
The depth of the machine's frame from the rolls back to the body, which limits how far in from a sheet's edge the rolls can reach.
Roll Bore
The inside diameter of a roll set, which must match the machine's shaft diameter (commonly 20mm or 30mm on WNS/CMZ-compatible machines).
Common questions

Swager FAQs

What is a swager (swaging machine)?
A swager, or swaging machine, is a hand or power operated machine with a pair of rotating rolls (wheels) that form profiles into sheet metal as it is fed through — including beading, wiring, crimping, jennying and necking, depending on the rolls fitted.
What's the difference between a hand and power swager?
A hand swager is turned by a crank handle, suiting light and occasional work. A power swager uses a motor and forward/reverse foot pedal, giving faster, more consistent production runs and freeing both hands to guide the sheet.
What are swager rolls used for?
Swager rolls (wheels) are interchangeable roll sets that fit onto the machine's shafts. Different rolls create different profiles — swage/bead rolls, wiring rolls, jenny/flanging rolls, crimping rolls, necking rolls and flat/plain rolls.
Are WNS swagers compatible with CMZ swagers?
Yes. WNS 20mm and 30mm swager roll sets are compatible with CMZ4, CMZ5, CMZ6, CMZ6R, CMZ7, CMZ7R, CMZ8, CMZ8R and CMZ9R swaging machines, as well as our own PS215, HS215 and PS280 swagers.
Do you sell used and reconditioned swagers?
Yes. We regularly stock used and reconditioned swagers, including CMZ, EDWARDS and other makes, checked and backed by UK service and spare rolls.
Do you supply spare swager rolls?
Yes — we manufacture and stock swager roll sets for our own PS215, HS215 and PS280 machines, and rolls compatible with CMZ4 through CMZ9R swagers.